Newton Labs NM200UW in a BWR annulus
A NM200UW deployed within the beltline area of the jet pump of a BWR. Image distortion in the photo is due to high radiation.**
Scanned bolt and CAD file
Top - An underwater scan of a bolt assembly
Bottom - Same bolt as a fully-measurable CAD file
Scanning of a weld bead
Reactor piping weld crowns can be measured at any contact point**
Newton Labs

For information on Newton Labs underwater laser scanner products, please contact:
lasersales@newtonlabs.com

Newton Labs
**These photographs are the property of Westinghouse Electric Company LLC. Used with permission.

  

NM200UW Nuclear Underwater Laser Scanner

Developed Specifically for the Nuclear Power Industry

The NM200UW nuclear underwater laser scanner is a landmark technology developed by Newton Labs in partnership with a major U.S. nuclear utility. This new tool solves a problem that has vexed reactor operators for many years: how do you precisely measure underwater the internals of a PWR or BWR?

The scanner has a demonstrated accuracy of 0.005” (0.127mm) or better, and is designed to work in concert with industry standard, three-dimensional software, producing a point cloud output so dense and detailed that a fully measurable CAD model can be generated.

The NM200UW system combines rugged, industrial-grade hardware and electronics with sophisticated, Newton-developed software that compensates for the disruption of turbulence, heat and radioactivity characteristic of the in-vessel environment.

The capability of the NM200UW to provide precise, reliable and efficient dimensioning of as-built features, as well as to track cycle-to-cycle degradation, is important to nuclear utility operators, who until now have relied heavily on less-accurate traditional measurement techniques such as video scaling, or local area measurements performed with a ruler attached to a handling pole.

NM200UW control console, measuring head and cable
The NM200UW Nuclear Underwater Laser Scanning System

Components:

  • The NM200UW mapping head encloses a high-resolution video camera and a high-intensity LED ring array
  • The console unit contains the camera control unit, a rack-mounted PC, flat panel screen and wireless keyboard with trackball
  • The communications cable is a standard length of 150 ft. (46 m); lengths up to 300 ft. (91 m) may be special ordered
  • Newton Labs underwater scanning software
  • Components are housed in two, high impact airline-transportable luggage cases

  

NM200E Core Verification System

A nuclear industry “sister product” by Newton Labs is the revolutionary NM200E, a nuclear fuel assembly core mapping system for determining nozzle position in PWRs.

  • A combination of machine vision, Newton-developed software and rugged hardware enables the precise global mapping of fuel assembly s-hole positions, including any degree of misalignment or nozzle rotation.
  • The NM200E registers a field view of five by four nozzles, compared to a video micrometer’s field of view that is no more than one and a half fuel nozzles wide.
  • The total core mapping time for the NM200E system is two hours or less.

Details Here

 

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Newton Labs NM200UW underwater

Construction and Materials

- The 8 lb. (4 kg) mapping head is 6061T6 aluminum hard-anodized

- All fasteners and connectors are 316 Stainless Steel

- Windows are made of high-strength fused silica

- O-rings and gaskets are Buna-N rubber and the cable jacket is LLDPE polyurethane

- The scanning head is designed and built to tolerate radiation and has performed well in the presence of Gamma radiation levels of 5kR

- The head is configured with alternate mounting points on most faces and is waterproof to a depth of 150 ft. (46 m)

 

 

Hardware Details

Learn more about the
NM200UW system elements

 

NM200UW Deployment News

The January/February 2012 edition of the Nuclear Plant Journal published a detailed article about the NM200UW capturing percise measurements in a difficult BWR location within a short period.
Read the article HERE
.

Nuclear Plant Journal magazine